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Three Waves Guardrail Roll Forming Machine
- The warranty is 36 months after the client receives the machine.
- Within The 36 months, we will send replacement parts to the client free of charge.
- Provide life technology support and maintenance service .
- Operation manual and installation videos will be supplied to buyers when delivery of machines.
Main Technical Parameters of
Three Waves Guardrail Roll Forming Machine
Control The Quantity And Cutting Length AutomaticallyInput the production data(such as production quantity,Length,etc.)on the touch screen , machine can finish the set production plan automatically.One time buyer can set 20 batch data in the programme.
| Machine model | Purlin Roll Former | Operation way | Automatic machine |
| Certification | ISO9001,CE | Warranty | 36 Months |
| Customized | Customized | Advantage | More 10 years life time |
| Weight | About 33T | Material thickness | 2.0-3.0mm |
| Suiting material | Galvanized coils | Cutting material | Cr12MOV.,Hardness 58-60HRC |
| Main motor | 5.5kw*3 | Forming rollers qty. | 22 stations |
| Shafts diameter | 82 or 90 mm | Roller Material | Cr12MOV.,Hardness 58-60HRC |
| Machine frame | H450 | Wall thickness | 45mm |
| Forming speed | About 25m/min. | Transportation | In Containers,suiting for sea and road transmission. |
| Trademark | Zhongyuan | HS Code | 84552210 |
How do we Manufacture
Three Waves Guardrail Roll Forming Machine
- Feeding material guide device, use high speed steel on both sides; its feature of
- High hardness, high wear resistance and high heat resistance to guarantee long life.
- Solid shafts dia. 82 or 90mm for different material thickness.
- All shafts are tooled twice by cylindrical grinding machine to ensure final precision.
- Guarantee buyers get high accuracy deck sheet from Zhongyuan made machine.
- All Rollers are made from Cr12MOV.,Hardness 58-60HRC
- CNC machines can improve rollers precision.
- Chromate finish on surface to add hardness of rollers.
- Design bearings inside the rollers to allow machine run with less loading so that rollers not easy to damage.
- Ensure the same speed between all the rollers, no speed difference between rollers, improve the forming accuracy.
- Bearings are helping to prolong machine life. Our made forming machines are allowed using more 15 years.
Machine frame made from H450 type steel by welding,planned on surface to guarantee precision
Side wall thickness: 45mm
Motor Driving, Worm gear driving transmission, about 22-steps stations to form
Main Motor=7.5KWx3, Frequency speed control
All the screw bolts with grade 8.8(Some other factories use low grade4.8) to ensure fix the machine structure tightly and long life during the machine long time running.
Forming speed about 25m/min.
All processed rollers are assembled on the carpet to avoid scratching on the rollers’ surface.
- Automatic post-cutting style, guarantee guardrail panel shape.
- All cutting frame are heat treatment to remove the original stress of steel, reduce deformation, improve stability
- Cutting tool material: Cr12MoV,hardness can reach 58-60Hrc.
- Machine can cut as buyers wanted sheet length,full automatically.
- Control The Quantity And Cutting Length Automatically
- Input the production data(such as production quantity,Length,etc.)on the touch screen , machine can finish the set production plan automatically.
- One time buyer can set 20 batch data in the programme.
Components of control system | PLC, Inverter, Touch Screen, Encoder, relays, etc |
PLC | Mitsubishi (Japanese brand) (Siemens for option) |
Inverter | Mitsubishi (Japanese brand) (Siemens for option) |
Touch screen | Mitsubishi (Japanese brand) (Siemens for option) |
Encoder | OMRON or NEMICON (Japan brand) |
Relays | Schneider(French brand) |
Limit switch | Schneider(French brand) Cut-to-Length Tolerance≤±1 mm |
The Best Solution For
Three Waves Guardrail Roll Forming Machine
China Zhongyuan Machinery Manufacturer established in the year 2003 are indulged in manufacturing and exporting Roll Forming Machine. We offer an extensive range of Roll Forming Machine, C/Z Purlin Roll Forming Machine, Cold Sheet Forming Machine,Metal Deck Roll Forming Machine. We supply the best quality products to our clients. in addition to this, we also provide on-time delivery of roll forming machines.
We guarantee lifetime services for our machines.Our experience technicians can go to your factory and train your workers.
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Machine Components
- (1) Decoiler 1pc (Mechanical or hydraulic decoiler for option; capacity: 5T or 10 T for option )
- (2) Guiding Equipment 1set
- (3) Post-cutting device 1set
- (4) Punching devices 2 sets
- (5) Roll Forming Equipment 1set
- (6) Hydraulic Station 1set
- (7) PLC Control Panel 1set
- (8) Supporter Table 2 pc (automatic stacker for option)
Suiting Raw Material
- Material Thickness:2.0-3.0mm
- Applicable material: Galvanized coils or Black Steel Coil
- Yield strength of material: 235Mpa-350Mpa
Where to use production of
Three Waves Guardrail Roll Forming Machine
W beam guardrail roll forming machine is a continuous structure that is spliced with W beam guardrail panels and supported by the main column. It uses the deformation of the soil foundation, columns, and beams to absorb the collision energy, and force the out-of-control vehicles to change direction and return to the normal driving direction to prevent the vehicles from rushing out of the road, so as to protect the vehicles and passengers and reduce the damage caused by accidents.
