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Roof Tile Making Machines, Step Tile Roll Forming Machines

  • Feeding width or coil width: 1200mm
  • Material thickness: 0.4 mm-0.6mm
  • Applicable material: PPGI steel coils
  • Yield strength of material: 235Mpa-350Mpa

 

Category:

Zyforming – Your Trusted Step Tile Roll Forming Machine Manufacturer

Step tile roll forming machines are essential equipment for manufacturing high-quality roofing sheets with distinctive step tile profiles. Whether you are a seasoned manufacturer looking to upgrade your machinery or a newcomer exploring the market for the first time, investing in the right step tile roll forming machine is crucial for the success of your roofing business.

As a professional step tile roll forming machine manufacturer, Zyforming has 20+ years of experience in the production of step tile roll forming machines. We have the confidence to be your most reliable supplier that helps boost your return on investment.

Below are the comprehensive buying guide will walk you through the essential factors to consider when purchasing a step tile roll forming machine, helping you make an informed decision that aligns with your production requirements and budget.

What Is Step Tile Roll Forming Machines?

 

Tile machine

  • Feeding width or coil width: 1200mm
  • Material thickness: 0.4 mm-0.6mm
  • Applicable material: PPGI steel coils
  • Yield strength of material: 235Mpa-350Mpa

Parameter Of Step tile roll forming machines

The parameter shown here is the best seller. If it doesn’t fit your production needs, just tell us your specific needs. We’ll make your idea step tile roofing machine.

Machine model Tile Machine Operation way Automatic machine
Certification ISO9001,CE Warranty 36 Months
Customized Customized Advantage More 10 years life time
Weight About 11T Material thickness 0.4 mm-0.6mm
Suiting material PPGI steel coils Cutting material Cr12 .MOV.
Main motor 5.5KW Forming rollers qty. 17 stations
Shafts diameter 72mm Roller Material 45# Steel, plated chrome
Machine frame H400 Wall thickness 40mm
Forming speed About 6m/min. Transportation In Containers,suiting for sea and road transmission.
Trademark Zhongyuan HS Code 84552210

Main Components

(1) Decoiler 1 set (Mechanical or hydraulic decoiler for option) (2) Guiding Device

(2) Roll-Forming M/C 1 set

(3) Pressing device 1 set

(4) Hydraulic Cutting 1 set

(5) Hydraulic station 1 set

(6) PLC Control System 1 set

(7) Product Rack (un-powered) 1 set (automatic stacker for option)

(8) Tool Box 1 piece

Main Features Of Zyforming Roll Forming Machine

Automatically forming and cutting metal sheets at any pre-set length and quantity

Once the settings are input, the machine will automatically form and cut the metal to the desired length and number of pieces.

The control panel counts the total overall length of the finished  metal roofing tiles sheets

The control panel serves as the interface for adjusting the length and quantity of the metal sheet being manufactured. Additionally, it monitors and records the total length of metal produced by the machine.

control panel
Controller Operation Panel

The hard chromium plated rollers are fabricated by alloy steel using a CNC precision machine.

The rollers are the parts of the machine that form the metal sheet into the desired shape. CNC precision machines are computer-controlled machines, ensuring the accuracy of the produced rollers. Hard chromium plating is an essential process to make the rollers more durable and wear-resistant.

CNC machine

The cutting die is made of SKD11 steel, and processed by a CNC machine. After undergoing thermal treatment, it reaches a hardness of 55-60HRC.

The cutting die is responsible for cutting the metal sheet to the desired length. Cr12MoV steel is strong and long-lasting, which is why it’s used to make the cutting die. The CNC machine fabricates the cutting die with high precision. Thermal treatment process hardens the steel to 55-60HRC, which is the desired hardness for roll forming machine cutting die.

Fly cutting Metal Cladding Roll Forming Machine

The hydraulic system, used to power the rollers and cutting die, features a cooling mechanism to prevent overheating.

This ensures the machine can operate continuously for extended periods, typically ranging from 20 to 22 hours per day.

A reputable and trusted supplier of high-quality Step tile roll forming machines.

With over 20 years of experience in the step tile roll forming machine production industry, Zyforming has serviced over 2000 projects worldwide. We are highly confident that our product quality ranks among the top 5 in China. Our services have never failed to meet customer expectations. We look forward to being your roll forming machine supplier and helping you boost your business. Contact Us Now To Get Your Competitive Edge!

FAQ

Considerations for Selecting the Right Machine:

a. Production Capacity:

Determine the desired output of your manufacturing operation in terms of the number of roofing sheets produced per hour or day. Choose a step tile roll forming machine with a production capacity that meets or exceeds your requirements to ensure efficient and uninterrupted production.

b. Material Compatibility:

Consider the types and thicknesses of materials you plan to use for manufacturing step tile roofing sheets. Ensure that the machine you select is compatible with the materials you intend to work with, whether it’s steel, aluminum, or other metals. Additionally, verify that the machine can handle varying material thicknesses to accommodate different customer preferences and project specifications.

c. Profile Design Flexibility:

Assess the flexibility of the machine in terms of producing different step tile profiles. Some machines offer adjustable roll forming stations or interchangeable tooling systems, allowing for easy customization of profile designs to meet specific customer demands. Opt for a machine that provides versatility in profile design without compromising on quality or precision.

d. Automation and Technology:

Evaluate the level of automation and technological features integrated into the machine. Advanced control systems, such as PLC (Programmable Logic Controller) and HMI (Human-Machine Interface), can streamline operations, improve efficiency, and minimize the risk of errors or defects. Additionally, look for features like auto-stacking and batch processing capabilities to further enhance productivity and workflow management.

e. Floor Space and Footprint:

Consider the available space in your manufacturing facility when selecting a step tile roll forming machine. Choose a machine that fits comfortably within your workspace without causing congestion or hindering other operations. Compact and modular machine designs may offer space-saving benefits while still delivering optimal performance.

f. Durability and Reliability:

Invest in a machine from a reputable manufacturer known for producing high-quality, durable equipment. Look for features such as robust frame construction, precision-engineered components, and reliable drive systems that can withstand the rigors of continuous operation and deliver consistent results over time. Additionally, inquire about warranty coverage and after-sales support services to ensure peace of mind and minimize downtime in case of maintenance or repairs.

g. Budget Considerations:

Determine your budget allocation for purchasing a step tile roll forming machine and explore options that offer the best value proposition within your price range. While cost is an important factor, prioritize long-term durability, performance, and reliability over upfront savings. Consider factors such as total cost of ownership, including maintenance, energy consumption, and operational efficiency, to make a well-informed investment decision that aligns with your financial goals and production needs.

h. Research and Due Diligence:

Conduct thorough research on different manufacturers, suppliers, and models of step tile roll forming machines available in the market. Read customer reviews, testimonials, and case studies to gauge the reputation and track record of potential suppliers. Request quotes, specifications, and product demonstrations from multiple vendors to compare features, pricing, and overall value. Additionally, seek recommendations from industry peers or consult with experienced professionals to gain insights and guidance during the decision-making process.

i. Maintenance and Support:

Inquire about the manufacturer’s recommended maintenance schedule and procedures to ensure proper care and upkeep of the machine. This may involve routine inspections, lubrication of moving parts, and timely replacement of wear components to prevent breakdowns and extend service life.

Regular maintenance not only helps in avoiding unexpected downtime but also ensures optimal efficiency and performance of the machine over time. Additionally, consider establishing a maintenance schedule and assigning trained personnel to oversee maintenance tasks to uphold the machine’s reliability and longevity.

Moreover, inquire about the availability of technical support and spare parts from the manufacturer or authorized distributors. Prompt access to technical assistance and genuine spare parts can expedite troubleshooting and repairs, minimizing downtime and disruptions to production schedules.

Conclusion:

Investing in a step tile roll forming machine is a significant decision that can have a profound impact on the success and competitiveness of your roofing manufacturing business. By carefully considering factors such as production capacity, material compatibility, profile design flexibility, automation, durability, and budget constraints, you can select a machine that meets your specific requirements and positions your business for growth and prosperity in the dynamic roofing market. Remember to prioritize quality, reliability, and long-term value when making your final purchasing decision, and leverage the expertise and support of trusted suppliers to maximize the return on your investment. With the right step tile roll forming machine in your arsenal, you can confidently meet customer demands, drive operational efficiency, and achieve sustainable business success in the thriving roofing industry.

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