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Metal Deck Roll Forming Machine
- The warranty is 36 months after the client receives the machine.
- Within The 36 months, we will send replacement parts to the client free of charge.
- Provide life technology support and maintenance service .
- Operation manual and installation videos will be supplied to buyers when delivery of machines.
Main Technical Parameters
Control The Quantity And Cutting Length AutomaticallyInput the production data(such as production quantity,Length,etc.)on the touch screen , machine can finish the set production plan automatically.One time buyer can set 20 batch data in the programme.
| Machine model | 64h Deck Machine | Operation way | Automatic machine |
| Certification | ISO9001,CE | Warranty | 36 Months |
| Customized | Customized | Advantage | More 10 years life time |
| Weight | About 17.5T | Material thickness | 0.7-1.2/0.8-1.6mm |
| Suiting material | Galvanized coils | Cutting material | Cr12MOV.,Hardness 58-60HRC |
| Main motor | 11kw*2 | Forming rollers qty. | 32 stations |
| Shafts diameter | 82 or 90 or 100mm | Roller Material | 45# Steel, plated chrome |
| Machine frame | H450 | Wall thickness | 20mm |
| Forming speed | 25m/min. | Transportation | In Containers,suiting for sea and road transmission. |
| Trademark | Zhongyuan | HS Code | 84552210 |
How do we Manufacture
Metal Deck Roll Forming Machine
Machine Body Parts
- Feeding material guide device, use high speed steel on both sides; its feature of
High hardness, high wear resistance and high heat resistance to guarantee long life of machine.
- Solid shafts dia. 82 or 90mm for different material thickness.
- All shafts are tooled twice by cylindrical grinding machine to ensure final precision.
- Guarantee buyers get high accuracy deck sheet from Zhongyuan made machine.
- All Rollers are made from Cr12MOV.,Hardness 58-60HRC
- CNC machines can improve rollers precision.
- Chromate finish on surface to add hardness of rollers.
- Design bearings inside the rollers to allow machine run with less loading so that rollers not easy to damage.
- Ensure the same speed between all the rollers, no speed difference between rollers, improve the forming accuracy.
- Bearings are helping to prolong machine life. Our made forming machines are allowed using more 15 years.
- Machine frame made from H450 type steel by welding
- Side wall thickness: Q235 with thickness of 20mm
Grooves are designed between the connection-wall to prevent movement of the connect-wall and enhance stability.
- The material for Embossing roller: bearing steel GCr15 for long working life, heat treatment
- Motor Driving, Gear /Sprocket driving transmission, about 32-steps stations to form
- Main Motor=11KWx2, Frequency speed control
- All the screw bolts with grade 8.8(Some other factories use low grade4.8) to ensure fix the machine structure tightly and long life during the machine long time running.
- Forming speed 25m/min.
All processed rollers are assembled on the carpet to avoid scratching on the rollers’ surface.
- Post to cut, stop to cutting or no-stop cutting for option
- All cutting frame are heat treatment to remove the original stress of steel, reduce deformation, improve stability
- Cutting tool material: Cr12MoV,hardness can reach 58-60Hrc.
Machine can cut as buyers wanted sheet length,full automatically.
- Control The Quantity And Cutting Length Automatically
- Input the production data(such as production quantity,Length,etc.)on the touch screen , machine can finish the set production plan automatically.
- One time buyer can set 20 batch data in the programme.
Components of control system | PLC, Inverter, Touch Screen, Encoder, relays, etc |
PLC | Mitsubishi (Japanese brand) (Siemens for option) |
Inverter | Mitsubishi (Japanese brand) (Siemens for option) |
Touch screen | Mitsubishi (Japanese brand) (Siemens for option) |
Encoder | OMRON or NEMICON (Japan brand) |
Relays | Schneider(French brand) |
Limit switch | Schneider(French brand) Cut-to-Length Tolerance≤±1 mm |
The Best Solution For
Metal Deck Roll Forming Machine
China Zhongyuan Machinery Manufacturer established in the year 2003 are indulged in manufacturing and exporting Roll Forming Machine. We offer an extensive range of Roll Forming Machine, C/Z Purlin Roll Forming Machine, Cold Sheet Forming Machine,Metal Deck Roll Forming Machine. We supply the best quality products to our clients. in addition to this, we also provide on-time delivery of roll forming machines.
We guarantee lifetime services for our machines.Our experience technicians can go to your factory and train your workers.
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Machine Components
- (1) Decoiler 1pc (Mechanical or hydraulic decoiler for option; capacity: 5T or 10 T or 15T for option )
- (2) Guiding Equipment 1set
- (3) Roll Forming Equipment 1set
- (4) Post-cutting Equipment 1set
- (5) Hydraulic Station 1set
- (6) PLC Control Panel 1set
- (7) Supporter Table 2 pc (automatic stacker for option)
Suiting Raw Material
- Feeding width or coil width : 1220mm (Can be designed as per buyer’s request)
- Effective width: 915mm
- Material Thickness:0.7-1.2/0.8-1.6mm
- Applicable material: Galvanized coils(GI coils)
- Yield strength of material: 235Mpa-350Mpa or 500-550Mpa
Terms Of Trade
| Quantity | Minimum 1 Set |
| Delivery time | Within 90 workdays |
| Loading port | port of Ningbo or Shanghai |
| Payment | by T/T or by L/C |
| Exported countries and regions | to more than 70 countries and regions, including USA,France, UK,Hungary, Romania,Australia, Fiji, Papua New Guinea,Mexico, Colombia, Brazil, Chile, Peru, Russia,Azerbaijan ,Kazakhstan, Armenia,Ukraine, Serbia, Egypt, Saudi Arabia, UAE, Iran , Turkey,India, Taiwan,Singapore, Malaysia, Thailand, Indonesia, Philippines, South Africa, Nigeria, Sudan, Tanzania,Kenya, Niger,Algeria,Mozambique,etc |
Packing Style
Packing details | 1) Spray anti-rust oil on surface and covered by plastic film (to protect of dust and corrosion). 2) 2) One 40 and one 20GP containers load one set of machine; 3) Machine net weight is about 16T. Fix machines in containers using steel rope and lock, suitable for long-distance sea transportation. |
Application of Metal Deck Roll Forming Machine
