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Play Video about Fly cutting Metal Cladding Roll Forming Machine

Fly-cutting Metal Cladding Roll Forming Machine

  • The warranty is 36 months after the client receives the machine.
  • Within The 36 months, we will send replacement parts to the client free of charge. 
  • Provide life technology support and maintenance service .
  • Operation manual and installation videos will be supplied to buyers when delivery of machines.
Certificates

Main Technical Parameters of
Fly-cutting Metal Cladding Roll Forming Machine

Control The Quantity And Cutting Length AutomaticallyInput the production data(such as production quantity,Length,etc.)on the touch screen , machine can finish the set production plan automatically.One time buyer can set 20 batch data in the programme.

Machine model Roof Forming Machine Operation way Automatic machine
Certification ISO9001,CE Warranty 36 Months
Customized Customized Advantage More 10 years life time
Weight About 12T Material thickness 0.3 mm-0.7mm
Suiting material PPGI steel coils Cutting material Cr12 .MOV.
Main motor 7.5KW Forming rollers qty. 26 stations
Shafts diameter 72mm Roller Material 45# Steel, plated chrome
Machine frame H400 Wall thickness 40mm
Forming speed 30-35m/min. Transportation In Containers,suiting for sea and road transmission.
Trademark Zhongyuan HS Code 84552210
             

How do we Manufacture Fly-cutting Roof Roll Forming Machine

Machine Body Parts

  • Feeding material guide device, use high speed steel on both sides;
  • Its feature of High hardness, high wear resistance and high heat resistance to guarantee long life.

   

  • Solid shafts dia. 82 or 90mm for different material thickness.
  • All shafts are tooled twice by cylindrical grinding machine to ensure final precision.
  • Guarantee buyers get high accuracy deck sheet from Zhongyuan made machine.

 

  • All Rollers manufactured from 45# steel
  • CNC machines can improve rollers precision.
  • Chromate finish on surface to add hardness of rollers.

  • Design bearings inside the rollers to allow machine run with less loading so that rollers not easy to damage.
  • Ensure the same speed between all the rollers, no speed difference between rollers, improve the forming accuracy.
  • Bearings are helping to prolong machine life. Our made forming machines are allowed using more 15 years.
  • Side wall thickness: Q235 with thickness of 40mm
  • 16A-1 Chain and gear move the line, motor drives, about 26-steps stations to form
  • All the screw bolts with grade 8.8(Some other factories use low grade4.8) to ensure fix the machine structure tightly and long life during the machine long time running.
  • All processed rollers are assembled on the carpet to avoid scratching on the rollers’ surface.

 

  • Post to cut, stop to cutting or no-stop cutting for option
  • All cutting frame are heat treatment to remove the original stress of steel, reduce deformation, improve stability 
  • Cutting tool material: Cr12MoV,hardness can reach 58-60Hrc.
  • Machine can cut as buyers wanted sheet length,full automatically.
  • Control The Quantity And Cutting Length Automatically
  • Input the production data(such as production quantity,Length,etc.)on the touch screen , machine can finish the set production plan automatically.
  • One time buyer can set 20 batch data in the programme.

Components of control system

PLC, Inverter, Touch Screen, Encoder, relays, etc

PLC

Mitsubishi (Japanese brand) (Siemens for option)

Inverter

Mitsubishi (Japanese brand) (Siemens for option)

Touch screen

Mitsubishi (Japanese brand) (Siemens for option)

Encoder

OMRON or NEMICON (Japan brand)

Relays

Schneider(French brand)

Limit switch

Schneider(French brand)

Cut-to-Length Tolerance≤±1 mm

Testimonials

Stole is a customer from Macedonia, who came to vist hongyuan factory about 13 years ago and bought two rll ioming machines fom Znongyan mAunut20.2he sent an email o us saying that he was very satisfied with the two machines and that he would like to continue working with Zhongyuan. 

Macedonian customer testimonial for Zhongyuan flying-cutting metal cladding roll forming machine

Learn More About Fly-Cutting MetalCladding Roll Forming Machine

Stole is a customer from Macedonia, who came to vist hongyuan factory about 13 years ago and bought two rll ioming machines fom Znongyan mAunut20.2he sent an email o us saying that he was very satisfied with the two machines and that he would like to continue working with Zhongyuan. 

Play Video

Metal cladding offers numerous benefits across various industries. It provides protection against harsh environmental conditions, increases structural strength, and enhances the visual appeal of structures. From architectural applications to automotive components, metal cladding finds widespread usage.

Roll forming machines are instrumental in the production of metal cladding. These machines shape continuous metal coils into specific profiles and dimensions, ensuring precise and uniform results. Roll forming offers advantages such as cost-effectiveness, versatility, and high production rates.

Fly-cutting is a crucial step in the roll forming process, specifically designed for metal cladding production. It involves the precise cutting of the metal cladding material to the required length after the roll forming stations have formed the desired shape. Fly-cutting ensures accurate dimensions and allows for efficient handling of the finished cladding pieces.

A fly-cutting metal cladding roll forming machine combines the processes of roll forming and precise cutting into a single automated operation. The machine is equipped with roll forming stations that shape the metal coil, followed by a fly-cutting station that cuts the formed cladding material to the desired length. This integration streamlines the production process and improves efficiency.

The utilization of a fly-cutting machine in metal cladding production offers several benefits. Firstly, it ensures accurate and consistent dimensions, reducing material waste and optimizing productivity. Additionally, fly-cutting machines enable faster production rates and minimize the need for manual intervention, resulting in increased output and cost savings.

When selecting a fly-cutting metal cladding roll forming machine, several factors should be considered. These include the machine’s design and capabilities, material compatibility, production capacity, reliability, and after-sales support. Evaluating these factors ensures the investment in a machine that meets specific production requirements.

Fly-cutting metal cladding roll forming machines find applications in various industries. Some common examples include the production of roofing panels, wall cladding systems, insulated panels, and architectural facades. The versatility of these machines allows manufacturers to cater to diverse customer needs.

To ensure optimal performance and longevity of a fly-cutting metal cladding roll forming machine, regular maintenance and care are essential. This includes routine inspections, lubrication of moving parts, cleaning, and periodic adjustments. Adhering to manufacturer recommendations and guidelines helps prevent downtime and maximizes machine efficiency.

As technology advances and manufacturing processes evolve, fly-cutting metal cladding roll forming machines are likely to become more sophisticated. Future developments may include improved automation, advanced control systems, and enhanced integration with other production processes. These advancements will contribute to increased productivity, precision, and overall efficiency.
Conclusion
The fly-cutting metal cladding roll forming machine plays a vital role in the production of high-quality metal cladding. By combining the processes of roll forming and precise cutting, these machines ensure accurate dimensions, improved

The Best Solution For Fly-cutting Metal Cladding Roll Forming Machine

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China Zhongyuan Machinery Manufacturer established in the year 2003 are indulged in manufacturing and exporting Roll Forming Machine. We offer an extensive range of Roll Forming Machine, C/Z Purlin Roll Forming Machine, Cold Sheet Forming Machine,Metal Deck Roll Forming Machine. We supply the best quality products to our clients. in addition to this, we also provide on-time delivery of roll forming machines.

We guarantee lifetime services for our machines.Our experience technicians can go to your factory and train your workers.

Function of roof and wall roll forming machine

Metal Cladding roll forming machines are widely used to produce mainly metal roof panel and cladding sheets for building.This machine is designed fly-cutting style. Mean when machine cutting sheet out of machine, no stop. So user can get much more production. One machine can produce about 15000m sheet per shift 8 hours each day.  This roll forming machine suits for high production demand customers.

Machine Components

Suiting Raw Material 

Application of Fly-cutting Metal Cladding Roll Forming Machine

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